Product Description:
The double stage vacuum extruder is the most technologically advanced and valuable piece of equipment in a modern brick and tile production line. It integrates three major functions: raw material processing, vacuum degassing, and high-strength extrusion molding, directly determining the internal quality, appearance, and final strength of the brick blank. This equipment is specifically designed for processing various complex raw materials (such as coal gangue, shale, sludge, and construction waste), and is the ultimate solution for producing high-grade, high-quality sintered bricks and new building materials.
Features:
1. Double-Stage Structure Design:
-Upper Stage (Mixing/Vacuum Chamber): Responsible for receiving, mixing, kneading the clay, and completing high-vacuum degassing.
-Lower Stage (Extrusion Molding Chamber): Responsible for forcefully compressing the degassed clay and extruding it through the die nozzle.
Advantages: Scientific structure, specialized function, extremely high efficiency, avoiding the problems of insufficient vacuum and interference between extrusion pressure present in single-stage machines.
2. Continuous High Negative Pressure Vacuum System:
-Utilizes a high-power, high-efficiency water ring or rotary vane vacuum pump, equipped with a high-efficiency gas-water separation device, which can quickly establish and maintain a stable high vacuum environment, providing unparalleled degassing effect.
3. Ultra-Wear-Resistant Core Component Assembly:
-Auger (Screw): Made of integral casting of multi-alloy steel, or welded with tungsten carbide-based wear-resistant welding rods, with a service life 2-3 times that of ordinary materials.
-Cylinder Liner: Built-in replaceable wear-resistant alloy bushings protect the cylinder body, resulting in extremely low maintenance costs.
- Die (Mold): Utilizing ultra-hard alloy or high-polymer wear-resistant materials to ensure stable extruded strip dimensions and a smooth surface.
4. Powerful Power and Heavy-Duty Transmission:
- Equipped with an internationally renowned heavy-duty reducer and high-strength coupling, ensuring high transmission efficiency, smooth operation, and robust performance under full load and high-intensity continuous operation.
5. Intelligent Control System (Optional):
- PLC intelligent control monitors key parameters such as vacuum level, spindle load, and extrusion pressure in real time, providing automatic overload protection and fault alarms to ensure optimal equipment operation.
Technical Parameters:
| Product Name | Double Stage Vacuum Extruder |
| Type | Extruder |
| Automatic Grade | Fully Automatic |
| Function | Extruding The Raw Materials Into Mud Strips |
| Capacity | 8000-11000 Bricks/Hr |
| Power | 75+132 Kw |
| Application | Brick Factory Stacking Equipment |
| Warranty | 1 Year |
| Service | Installation And Commissioning |
| Price | Negotiable |
Applications:
1. Perfectly processed raw materials: Coal gangue, shale, clay, silt, fly ash, construction waste, etc.
2. High-end products produced:
-High-strength sintered porous bricks, hollow bricks
-Landscape bricks, exposed concrete wall decorative bricks
-Paving bricks, curb stones, and other high-value-added building materials.
Support and Services:
Our Clay Brick Extruder comes with comprehensive technical support and services to ensure optimal performance and longevity. We provide detailed installation guidance, operational training, and maintenance manuals to help you get started quickly and maintain efficient production.
Our technical support team is available to assist with troubleshooting, spare parts identification, and repair advice. Regular maintenance services and on-site inspections are offered to prevent downtime and extend the life of your equipment.
We also offer customization options and upgrades to adapt the extruder to your specific production requirements. Whether you need assistance with machine calibration, process optimization, or integration with other production line equipment, our experts are here to support you every step of the way.
By choosing our Clay Brick Extruder, you gain access to a dedicated support network committed to helping you maximize productivity and achieve high-quality brick manufacturing results.
Packing and Shipping:
The Clay Brick Extruder is carefully packaged to ensure it reaches you in perfect condition. Each unit is securely wrapped with protective materials and placed inside a sturdy wooden crate to prevent any damage during transit.
For shipping, we use reliable freight services that specialize in heavy machinery transport. The package is clearly labeled with handling instructions and includes all necessary documentation for customs and delivery.
We offer worldwide shipping with tracking options available, ensuring you can monitor your Clay Brick Extruder until it arrives at your location. Our team is committed to providing safe and timely delivery for your satisfaction.
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