Product Description:
The extruding mixer for brick factories is a high-efficiency molding equipment designed for various brick-making raw materials such as clay, shale, coal gangue, and fly ash. It integrates the dual core functions of high-power mixing and high-pressure extrusion, solving the industry pain points of traditional equipment such as uneven mixing, insufficient extrusion force, low yield, and high energy consumption. It is suitable for the large-scale production of various brick types such as standard bricks, hollow bricks, and perforated bricks, and is the preferred core equipment for upgrading and transforming small and medium-sized brick factories and improving the quality and efficiency of large brick factories.
Features:
1. Dual-Stage Powerful Mixing:** This system improves raw material homogenization by 30%. Utilizing a dual-stage structure of "pre-mixing + fine mixing," the first stage uses spiral blades to initially break up and mix lumpy raw materials. The second stage, a high-speed mixing shaft with wear-resistant toothed claws, performs high-frequency shearing and kneading to ensure uniform integration of moisture and raw materials, preventing issues like "undercooked material" and "particle clumping."
2. High-Pressure Extrusion System:This system achieves breakthroughs in both molding strength and efficiency. Equipped with a high-power gearbox and variable frequency motor, it effectively overcomes the extrusion resistance of high-moisture and high-viscosity raw materials, ensuring a dense and compact preform. This results in a more than 20% increase in finished product compressive strength and a breakage rate below 3%. The screw is made of a special alloy material, heat-treated and tempered, with an optimized helix angle design, ensuring smooth feeding and uniform extrusion.
3. Intelligent Adaptive Design, Flexible Switching Between Multiple Raw Materials and Brick Types: The equipment is compatible with various brick-making raw materials such as clay, shale, coal gangue, fly ash, and recycled aggregates from construction waste. By adjusting the mixing speed and extrusion pressure parameters, it can adapt to the molding requirements of different raw materials. Equipped with replaceable molds, it supports the production of various brick types, including standard bricks, hollow bricks, perforated bricks, and paving bricks. Mold installation and disassembly are convenient, with short switchover times, helping brick factories expand their product categories and respond to market changes.
4. Energy-Saving and Durable, Reducing Overall Production Costs: The optimized machine structure design, welded from high-strength steel, ensures strong overall stability and low operating vibration. The motor uses frequency conversion control technology, automatically adjusting the speed according to the production load, saving 15%-20% energy compared to traditional equipment. Key wear parts (such as stirring teeth, screw, and liners) are made of wear-resistant alloy, extending their service life by 2-3 times compared to ordinary parts. This reduces downtime for maintenance and parts replacement costs, lowering the overall operating costs of the brick factory. 5. Convenient Operation and High Safety: Equipped with an intelligent control system and a clear, intuitive touchscreen interface, the equipment can monitor its operating status in real time (such as speed, pressure, and temperature) and features fault alarm functions, facilitating timely problem detection and resolution by operators. The equipment is equipped with multiple safety protection devices (such as overload protection, leakage protection, and protective covers), effectively preventing accidents during production and reducing the risks of manual operation. Even beginners can quickly learn to use the equipment.
Technical Parameters:
| Model |
SJJ3600*420 |
| Function |
Mixing Water And Clay, Then Extruding |
| Operation |
Automatic |
| Capacity |
50-60m3/hr |
| Name |
Extruding Mixer |
| Used for |
Fired Clay Brick Making Plant |
| Specification |
Steel |
| Certificate |
CE ISO |
| Power |
110kw |
| Warranty |
1 Year |
Applications:
Various brick-making enterprises, including clay brick factories, shale brick factories, coal gangue brick factories, and fly ash brick factories;
Construction waste resource utilization projects (brick making from recycled aggregates);
Large-scale production bases for bricks used in municipal roads and construction projects.
Customization:
Halstec offers customized product solutions for the Brick Plant Machine, model number SJJ3600*420, designed to meet your specific brick production line requirements. Originating from CHINA and certified with CE and ISO 9001, this raw material processing equipment is engineered for efficient mixing of water and clay followed by extrusion, ensuring high-quality brick manufacturing equipment performance.
With a capacity of 50-60m3/hr, our brick machine production line is tailored to optimize your brick manufacturing process. We maintain a supply ability of 3 sets per month, with a minimum order quantity of just 1 set, allowing flexibility for various project scales. Pricing is negotiable to suit your budget and needs.
Packaging is done nude in the container to ensure safe delivery, with a delivery time of 60-70 days after advanced payment. Payment terms include T/T, LC, or negotiation for your convenience. The robust steel specification and a 1-year warranty guarantee durability and reliable performance for your brick production line.
Choose Halstec’s Brick Plant Machine for a customized, efficient, and reliable brick machine production line that enhances your brick manufacturing equipment setup.
Support and Services:
Our Brick Plant Machine is designed to provide efficient and reliable brick manufacturing solutions. We offer comprehensive technical support and services to ensure optimal performance and longevity of your equipment.
Technical Support includes installation guidance, operational training, troubleshooting assistance, and regular maintenance tips. Our team of experts is dedicated to helping you maximize productivity and minimize downtime.
We also provide spare parts supply, timely repairs, and upgrade services to keep your Brick Plant Machine running smoothly. Customized service plans are available to meet specific operational needs and budgets.
For any technical inquiries or service requests, please refer to the user manual provided with your machine or visit our support portal for detailed resources and assistance.
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